Bottle Liquid Filling Machine

• Bottle Diameter Upto 90mm*
• Fill Range 30ml to 500ml with help of Change Parts / Syringe
• Accuracy +/- 1% Depending on Liquid with Single Dose
• lectrical 220 VAC Single Phase Power Supply (50 Hz)
• Power 2.0 H.P.
• Speed Max. 160 Bottles per minute
• Syringe Fill Range 10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 1000ml,
• Conveyor Height 800-850 mm

Description

• High tensile strength
• Fluent operation
• Low maintenance

The incoming dry bottle (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt at the required speed for feeding. There are two separate filling head mounted on machine top plate in the same line. When bottle reaches to the first filling station, it will be held by the pneumatic bottle holder.

Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor from magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling of first bottle pneumatic piston goes back and release the first bottle to move on conveyor, By the same time second bottle also moves along with the first bottle in empty condition. In second filling head same operation will be performed but this time second bottle get filled and first bottle moves further for next operation. The main advantage of this machine is Pneumatic bottle holding system is directly connected with Auger rotation, so till bottle get filled with powder as per set value pneumatic system will not going to release the bottle.

Our 2/4/6/8/10/12/16 Nozzle viscous filler machine demand for various industries Peanut Butter, Honey Bottle and Jar Filling machine, Jams bottle Filling machine, Petroleum Jelly bottle and jar Filling machine, Ketchup bottle Filling machine, Lotions bottle Filling machine, Milk bottle Filling machine, Molasses bottle Filling machine, Pastes jar and bottle Filling machine, Tomato paste bottle Filling machine, Tomato ketchup bottle Filling machine, Vaseline Jar Filling machine, Vinegar bottle Filling machine, Adhesive Filling machine, Desi Ghee Jar Filling machine, Synthetic Rubber Bottle Adhesive (SR) filling machine ,Adhesive fevicol type Jar filling machine , Super Glue bottle filling machine

Volumetric Piston Fillers full automatic model with Servo base operating systems used by industries in the Food & Beverage, Cosmetics, and Personal Care, Agricultural, Animal Care, Pharmaceutical, and Chemical fields. Servo Piston Filler is extremely flexible Servo base volumetric piston filler, capable of volumetrically filling low thin viscosity liquids to high viscosity liquids or creams with or without particulates. Piston filling machine Product delivery from your bulk tank to the pistons can be configured with either a buffer tank with level-sensing float or through the manifold with direct draw or recirculation methods.

The incoming dry vial (Sterilized) are fed through the Unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit.

The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The Syringes are made of SS316 construction and both, glass as well as SS Syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided for “NO VIAL, NO FILLING” operation. Syringes are mounted on eccentric block and driving through bottom main Gear Box. Volume can be either increased or decreased by increasing or decreasing stroke length of piston as per filling size. Syringes are having non return valve for sucking and delivering situation to avoid volume variation. Liquid will reach to filling nozzles through silicon transparent pipe. Nozzle will be having Up and Down movement with help of cam mechanism and it will come down when vial will be hold by Star Wheel for filling operation and Stars filling when it starts to move up and after completion of filling operation, Star Wheel delivers four / six vials together on conveyor for Rubber Stoppering operation.

Stoppering unit consist of Star Wheel, Vibrator unit and Bowl. The sterilized rubber stoppers stored in the vibrator bowl moves vertically to the rubber stopper chute. The vial is hold firmly by Star Wheel, which will be in continuous rotary motion and vial which is coming from filling unit get in to Star Wheel and move in rotary direction along with Star Wheel, during movement it will pick up the rubber stopper from the exit end of the Chute and rubber stopper will be pressed by fix single pressing roller, which is spring loaded. Then vial further move on conveyor and collected on out feed Star Wheel for next sealing operation.

• Very High Fill Accuracy
• Minimum Change Over time
• Built-in A.C. Variable Freq. Drive System

From the sterilizing tunnel the empty sterilized vials are routed to the infeed turn table. Guides are provided in the turn table which properly aligns the empty vials and passes it to the conveyor. The conveyors takes the vial to the filling unit. A chamber type arrangement is provided for the pre gasing of nitrogen into the vials. The flushing of nitrogen takes place before the filling unit. No vial no filling sensor is provided to avoid the wastage of costly powder. The vials are held under the powder wheel by a pair of timed vial separators. The timing of the vial separator are adjusted in sequence with the intermittent motion of the powder wheel.

This machine is equipped with canister loading arrangement in which the canister is fitted on top of the powder hopper. From the powder hopper the powder is drawn by vacuum in to the powder wheel. Vacuum is applied through the nylon tips filter which is fitted on top of the piston inside the powder wheel. This piston retains the powder during indexing till it reaches exactly above the vial neck.

Instead of the front facing of the powder wheel this machine has side facing. The conveyor moves under the powder filling unit. The powder wheel consists of 12 ports instead of 8 port standard powder wheel.

When the vial is held in position by the vial separators a signal is relayed to the solenoid valve in the powder dosing system. This solenoid activates vacuum which holds the powder in the port of powder wheel, duing the rotation at the lowest end the outlet port is connected with compressed air / nitrogen and changes to pressure. The pressure forces the powder out of the port into the vial positioned directly below the powder fill wheel. The vial separators then rotate and the vials are forwarded on the conveyor towards the vial liquid filling unit.

A separate forcep type conveyor is provided for the eight head vial liquid filling unit. Individual drive system is provided for this conveyor. Here at a time eight vials are gets filled with liquid. Here the vials are moving and along with the vials the diving nozzles also moves along with the vial resulting in the pouring of liquid into the vial. In this system the syringe rotates 180° . This system ensures that you get a perfect accuracy while filling.

In this machine you can use powder filling and liquid filling together or you can use any one (i.e. Either powder filling or liquid filling). All the operations are controlled through plc system. Post gasing arrangement is provided at the rubber stoppering unit

After filling the vials moves towards the rubber stoppering unit. The sterilized and siliconised rubber stoppers are stored in the vibrator bowl. From there the rubber stoppers moves veritically to the chute. A fibre optic sensor is provided in the chute which shuts down the machine when there is no rubber stopper in chute during the operation. The vial is hold firmly between pair of timing belt to pickup rubber stopper from exit end of the chute. Further the vials are passed between two pressing roller for tight fixing of rubber stopper. After the rubber stoppering the vials moves towards the next operation of sealing.

India’s  leading Top Ampoule filling line machines Manufacturer have involved our self in the manufacturing process  & exporter of injectable section pharmaceutical machinery at a comparatively lowest price that too with an excellent after sales services in all over the country. .  Shree Bhagwati group of professionals from the field with the view to cater demand of growing pharmaceutical injectable sterile plant new concept requirement including USFDA, GMP , WHO stranded . Shree Bhagwati group vision is to design high quality & easily maintainable machines at very competitive price. Injectable plant machinery range includes combo Ampoule Vial Washing Machine, Ampoule Filling Sealing Machine, Ampoule Filler Sealer, Ampoule Inspection Machine, and Ampoule  rotary Labeling Machine.  Also manufacture Vial Liquid Filling Machine, Vial Powder Filling Machine, Vial Cap Sealing Machine and Vial Labelling Machine. 

Shree Bhagwati group are entirely occupied with the panel of our qualified service technicians who reach at the client’s end within the promised time frame or even before then the promised,  We hold the skill trained engineers who strive their best to resolve the issues of any of the occurring problems in the machine at the client’s end within the restricted time span that too with cost-adequacy. you can also easily access to our services as per your concerned needs.

Fifty percent of our business is repeat business comes from our regular customers, which speaks about quality of our product and level of customer satisfaction. Our customers spread across the world are satisfied with our products & services. Our organization enjoys CE certify and ISO 9001 : 2015 certification and our company active member of Engineering Export Promotion Council of India . 

Ampoule Filling Machine such as  Sterile injectable –  Two Head Ampoule Filling Machine, Four Head Ampoule Filling Machine, Six Head Ampoule Filling Machine, Eight Head Ampoule Filling Machine and Lab Scale Ampoule Filling Machine with Cabinet/ close loop / Laminar Air flow / ISOLATOR / Gloss etc facilities with below model machines.

Ampoule Filling Machine
Automatic Ampoule Filler
Automatic Ampoule Filling Machine
Four Head Ampoule Filling Machine
Single Head Ampoule Filling Machine
Two Head Ampoule Filler Sealer
Two Head Ampoule Filling Machine
Glass Ampoule Filling Machine
Ampoule Filling And Sealing Machine
Ampoule Filling & Sealing Machine

Glass ampoule filler with Two head, Four , Six and eight nozzle head Ampoule Filling & Sealing Machine is compact & versatile machine for the filling & sealing of glass ampoules. Ampoule Filling Sealing Machine uses in the pharmaceutical glass ampoule , biotech, cosmetic & chemicals industry ,our Empty washed & sterilized glass ampoules receive automatically on wire mesh conveyor belt from out-feed of sterilizing tunnel. glass Ampoule fed automatically into in-feed hopper from the left hand side of the machine and feed to receiving rack through cassette. The moving rack which moves horizontally collect four ampoules from the receiving rack and transfer the ampoule to the machine in left to right in an inclined position through pre-gassing. Pre-gassing, Filling, Post Gassing, Pre-heating & sealing stage

Many our different models of Ampoule Filling Machine suitable as per need of small, medium & large volume sterile injectable preparations.

Six nozzle Ampoule Filling & Sealing Machine output up to 9000 ampoules/hour suitable for large batch production,

Automatic Four Head Ampoule Filling & Sealing Machine output of 7200 ampoules/hour suitable for medium batch production

• Easy to handle
• Resistant to corrosion
• Robust design

Specifications:

Operation:

The HCL / Toilet cleaner filling machine is controlled by the PLC programmable controlling system and touching screen automation, it has the merits of accurate measurement, advanced structure, simple operation etc. The international brand is used in the electrical and pneumatic elements, ensuring good steadiness. The whole machine is made of PP materials, especially for High Acidic.

Toilet cleaner filling line includes below equipments:

Ø  Manually put on bottles to conveyor

Ø  Auto filling liquid

Ø  insert inner plug machine

Ø  screw caps machine

Ø  Labeling machine

Ø  Manually collect products.

Application:

Toilet cleaner

It is best that one filling line is used only for one packaging. Or it needs to change many parts when change packaging. And we need to know the difference of all the packaging. We sincerely need all you packaging to check how to get the best solution.

Advantages:

Ø  Control system - with PLC control system, filling dose of random tuning

Ø  Operation interface - colorful screen interface for filling machine, human-machine interface is simple, safe and reliable. Text controller for inner plug and outer cap machine.

Ø  Electrical components - using internationally renowned brands to ensure the equipment is reliable and of high accuracy.

Ø   Mechanical components - the main parts is made of high quality PP frame, contact part is made of non-toxic corrosion silica gel, valve is PVC.

Ø  Count testing - real-time count, reflecting on the work output directly.

Ø   Filling Detection - No bottle, or when bottle filling number is not enough, no filling.

Technical Details of filling, plug and capping machine:

Features:

·         Capable of filling multiple pack sizes & large product range with no change of parts.

·         Accurate & friction less telescopic adjustment of cup to adjust fill volume of the cup.

·         “Unipressure” product collector & product specific scrappers to achieve High accuracy

·         Cup drop counter with auto/manual dual setting to achieve predetermined number of cups dropping product into single pack.

·         All contact parts made of SS304 with six/three telescopic cups.

·         Automatic bottle/ tin /container filling line with turn table to feed containers automatically to auto conveyor with auto stopping & “Intelligent Filling” which activate filler only when container is present and only per container.

Technical Specifications:

Product Details:

Hand Clean Sanitizer filling machine refers to the filling liquids by the capacity of product, measured by measuring chamber. The speed of filling differs as per the volume to be filled as the machine is equipped with bottom-up fill assembly and adjustable volume control. We manufacture these machines using quality measures as per standards. It is efficiently equipped with adjustable volume control and bottom-up filling assembly and filling speed differs with volume. This filling machine work on volumetric principle.

Features:

• Optimum performance
• User friendly operation
• Easy maintenance

Specifications:

• Non contact electronic sensor to ensure "no bottle no fill" system
• Mitsubishi make PLC system with T" Touch screen and VFD control for conveyor speed control

• German measuring chamber for better repeatability of 0.05%
• Body frame made up of M.S with Powder coating or Stainless steel