Shrink Sleeve Applicator Machine

Bhagwati Shrink-Sleeve Labelling Machine high speed uses newest shrink technology with MMI and PLC base control panel. The bary centre and base have been accurately design, even use this machine with high speed for long time machine running still very stable and smoothly.

Many model with all kind of speed selection from 50/minute to 200/minute and is suitable for wide range; it can be modified according to package’s shape. Can meet, all kind of required no matter it is for cap or bottle. The machine is suitable for Pharmaceutical, food industries; it can be for health-food, medicines, Juices, Milk, Drinks, etc.

• Synchronous Bottle divide: a more stable transmission for Bottle.
• Bottom set of label brush: a more precision for casting label.
• Label-controlling electric-eye shelf: unique combination of tail and electric-eye to improve the precision for cutting off the membrane materials.
• Push-button control cabinet: a more humankind operation.

• The unit is made compact & versatile as per GMP norms.
• The structure of sleeve applicator and conveyor are made of SS 304 and the structure of tunnel is made from MS with powder coating.
• Rigid vibration free construction for trouble free performance.
• The SS 304 slat conveyor for proper product conveying. (For the processes of sleeve inserting and sleeve shrinking.
• Worm for the positive feeding.DescriptionShell : Consisting of ‘U’ trough of suitable dimensions. Construction of S.S. and side plates duly M.S. stiffened from outside and from inside with S.S. Mixing Mechanism : Paddle type blades welded to the main shaft provide for efficient mixing of thick heavy material. PTFE gland mechanism provided at shaft ends prevents ingress of external powder into the trough and prevents leakage. Charging :From the top charging can be done through a hinge able lid, hopper or Nozzle can be provided for additional spraying of additives.Discharge : By bottom discharge slide Iris or Butterfly valve of suitable diameter, for regulated discharge. Drive : Consisting of suitable H.P. TEFC 3 phase ac 415v / 50 cycles motor coupled to suitable worm gear, with driving shafts mounted on suitable plummer block.Mounting : Mounted on suitable ISMC Section Stand, with protective covers for belts and couplings. Moc : All contact parts in S.S. Constructions. Complete unit with S.S. cover and all surfaces polished to mirror dull finish. MS parts dull painted to smooth finish.

Glass Vial Protection Sleeves

The use of hazardous and toxic drugs is becoming more and more common place and so are the risks associated with processing, handling and administering these drugs.

Health and safety risks need to be looked at from a wider viewpoint as not only are there risks to the patient during the administration of the drug, there are also risks to clinical assistant, filling machine operators, onsite pharmacists and logistics personnel all through the product lifecycle.

Operation:

Vial Shrink Sleeve labeling is specially designed for Pharmaceutical Injection vial full body sleeving as well teck temper evident sleeve labeling systems for best security protect sterile valued dose,   The unit cycle is controlled by PLC, with touch panel HMI to allow operators to easily enter the operational parameters of the machine. It is equipped with a knife and a large unwind unit for sleeve rolls up to 300 mm in diameter and from 20 up to 125 mm lay flat (suitable for caps of 20 to 70 mm of diameter).

As an option, it can be fitted with a longitudinal perforation device, making it easier for the consumer to tear off the sleeve. The production speed up to 80 p/min compliments our Multipack linear labelling systems perfectly, especially in the context of the machines extremely economical price as compared with more high speed machines.

For products with certain characteristics (relative short products and low production speeds), Multipack T can also be configured for the application of full-body sleeves providing an extremely low cost sleeving solution. Such a configuration includes an optional transverse sleeve perforate facilitating the detachment of the upper tamper sleeve from the lower decorative one.

Multipack can be easily integrated into an existing production lines or supplied as a complete line solution, with hot air shrink tunnels and product feed and spacing units to provide the possibility of a complete turnkey line solution. change over each sizes product than change parts shall be required for sleeve inserting unit , feeding products , and hot air shrink units.

The Protective Vial Sleeve assists in decreasing this risk of contamination and spillage of drugs associated with breakages. The unique system works with vials of all dimensions and is shrink fitted to the contours of the vial and overseal, with a rigid plastic base to help cushion any impact from the vial being dropped.

The shrink sleeve, which is made from PVC or PET, encapsulates the vial and its contents in the event of a breakage, therefore minimising any spillage and contamination of the surroundings.

With specialist knowledge in the protection of container vials and injectable pharmaceutical manufacturing processes, we can assist in the problem-free implementation of the technology into your production process, be it small scale or commercial production. A dedicated team is also on hand to support the installation as well as the validation of the equipment.

Once heat shrunk to the vial, the protective vial sleeves are designed to trap toxic substances within the unit if the vial is compromised through a breakage or surface damage, reducing possible contamination of production equipment and minimising the possibility of product contact for the end user.

The protective vial sleeves are available in transparent PVC or PET with a rigid base cap or flexible bottom label.

They are suitable for manual and semi-automatic application, or fully-automatic lines and are heat shrunk around the contours of the vial and aluminium crimp seal to ensure a tight fit.

Machine Description of shrink sleeve label applicator, sleeve applicator, shrink sleeve applicator, high speed sleeve label applicator for Round , square, flat , curved cup-shaped bottles

Shrink-Sleeve Label Applicator high speed incorporates latest shrink technology controlled through HMI (Human Machine Interface) unit and PLC (Programmable Logic Control) Unit. The complete unit is designed in house by company’s team of Design Engineer using advanced software and their core experience in Packaging Machinery. The bary centre and base of the machine have been designed to run this machine at high speed for long duration under stable and smooth operating condition.

Main Technical Parameters for shrink sleeve label applicator, sleeve applicator, shrink sleeve applicator, high speed sleeve label applicator for Round , square, flat , curved cup-shaped bottles

• Fully Automatic operation and control.
• Can handle GLASS / HDPE / PP / PET / METAL TINS in all shapes and sizes.
• No Bottle – No Sleeve specializes
• No Bottle – Total halt. (Machine Stops after predefined interval of free run)
• Rotary Cutter – ensure accurate sleeve cutting and speed.
• Heave Machine Structure ensure vibration free operation under High Speed.
• PLC Controlled. (Programmed to custom requirement – reduces undue wiring and maintenance)
• Machine will have manual up & down arrangement for sleeve length setting.

Shrink-Sleeve Label Applicator high speed uses newest shrink technology with MMI and PLC base control panel. The bary centre and base have been accurately design, even use this machine with high speed for long time machine running still very stable and smoothly.

Machine Description:

Bottles are Automatically fed (or inline with other units) on the running conveyor of the applicator.

Roll type sleeve should be loaded on the unwind station.

Web is unwound from the unwind unit through a unwind nip arrangement.

Unwind nip pulls film & get collected in the box from where it is pulled by main feeding roller on mandrel.

Film is then cut by rotary cutter & remains on mandrel till bottle comes below it & dropped on it.

Bottles are fed to the machine taking care for proper pitching.

Bottles with the sleeve applied over the neck come out from the other side.

Technical Specifications:

There can be some minor changes & modification in the Technical Specification for the best improvement of the machine, while designing as per your requirement.

Frame structure will be of S.S cladded and internal parts will be of M.S. Electrolysis Nickel plated.

0.5HP “Bontiglioli/Hindustan” makes geared motor for conveyor.

“90 Watt Panasonic” makes geared motor for feed screw along with VFD.

Variable frequency drive used will be of “Delta” make.

0.5 HP Drive - 1Nos.

0.25 HP geared motor for unwind unit.

Eye mark sensor unit. (If printed sleeves are used)

Perforation unit.

Dancing unit will be provided for control the web tension.

PLC used will be of “Delta” Make.

Prerequisites:

Floor Space Requirement:

Approximately 1mtr from all sides of the machine. Hence, clearance of 1mtr should be added to the actual size of the machine.

Operator Requirement:

1 Skilled operator & 1 Semi Skilled.

Operation:

Vial Shrink Sleeve labeling is specially designed for Pharmaceutical Injection vial full body sleeving as well teck temper evident sleeve labeling systems for best security protect sterile valued dose,   The unit cycle is controlled by PLC, with touch panel HMI to allow operators to easily enter the operational parameters of the machine. It is equipped with a knife and a large unwind unit for sleeve rolls up to 300 mm in diameter and from 20 up to 125 mm lay flat (suitable for caps of 20 to 70 mm of diameter).

As an option, it can be fitted with a longitudinal perforation device, making it easier for the consumer to tear off the sleeve. The production speed up to 80 p/min compliments our Multipack linear labelling systems perfectly, especially in the context of the machines extremely economical price as compared with more high speed machines.

For products with certain characteristics (relative short products and low production speeds), Multipack T can also be configured for the application of full-body sleeves providing an extremely low cost sleeving solution. Such a configuration includes an optional transverse sleeve perforate facilitating the detachment of the upper tamper sleeve from the lower decorative one.

Multipack can be easily integrated into an existing production lines or supplied as a complete line solution, with hot air shrink tunnels and product feed and spacing units to provide the possibility of a complete turnkey line solution. change over each sizes product than change parts shall be required for sleeve inserting unit , feeding products , and hot air shrink units.

The Protective Vial Sleeve assists in decreasing this risk of contamination and spillage of drugs associated with breakages. The unique system works with vials of all dimensions and is shrink fitted to the contours of the vial and overseal, with a rigid plastic base to help cushion any impact from the vial being dropped.

The shrink sleeve, which is made from PVC or PET, encapsulates the vial and its contents in the event of a breakage, therefore minimising any spillage and contamination of the surroundings.

With specialist knowledge in the protection of container vials and injectable pharmaceutical manufacturing processes, we can assist in the problem-free implementation of the technology into your production process, be it small scale or commercial production. A dedicated team is also on hand to support the installation as well as the validation of the equipment.

Once heat shrunk to the vial, the protective vial sleeves are designed to trap toxic substances within the unit if the vial is compromised through a breakage or surface damage, reducing possible contamination of production equipment and minimising the possibility of product contact for the end user.

The protective vial sleeves are available in transparent PVC or PET with a rigid base cap or flexible bottom label.

Technical Specifications:

• It has a high-performance servo motor;
• It is designed suit to 5 Gallon & 3 Gallon neck sleeve shrink packaging.
• It is featured by accurate casting label and stable operation without label missing or label blocking
• It adopts positioning rule and Bottle-pressing mechanism, which makes the position of the label more stable.

• Max. speed of casting label can be up to 100Bottles per minute.
• Use with shrink tunnel by steam tunnel or electrical shrink tunnel

Machine Description of shrink sleeve label applicator, sleeve applicator, shrink sleeve applicator, high speed sleeve label applicator for Round , square, flat , curved cup-shaped bottles

Shrink-Sleeve Label Applicator high speed incorporates latest shrink technology controlled through HMI (Human Machine Interface) unit and PLC (Programmable Logic Control) Unit. The complete unit is designed in house by company’s team of Design Engineer using advanced software and their core experience in Packaging Machinery. The bary centre and base of the machine have been designed to run this machine at high speed for long duration under stable and smooth operating condition.

Main Technical Parameters for shrink sleeve label applicator, sleeve applicator, shrink sleeve applicator, high speed sleeve label applicator for Round , square, flat , curved cup-shaped bottles

• Fully Automatic operation and control.
• Can handle GLASS / HDPE / PP / PET / METAL TINS in all shapes and sizes.
• No Bottle – No Sleeve specializes
• No Bottle – Total halt. (Machine Stops after predefined interval of free run)
• Rotary Cutter – ensure accurate sleeve cutting and speed.
• Heave Machine Structure ensure vibration free operation under High Speed.
• PLC Controlled. (Programmed to custom requirement – reduces undue wiring and maintenance)
• Machine will have manual up & down arrangement for sleeve length setting.

This equipment is exclusively designed for labeling containers like bottles and it can label 150 bottles in a single minute.

It is designed with single contraction label feeding tray and automatic detection and positioning system which are then controlled automatically by micro-computer.

Its works out effectively as the labeling operation really takes place in a swift and automatic manner that saves labor cost as well.